- Outline
- Market size
of DI systems & Photo Resist 2002-2009.
- Future Market analysis &
associated Materials for PCB
- Analysis for Deployment of DI Technology on
FPD
- Demand Analysis for DI Photoresist by wave length, application and form
(Liquid/Film)
- Status of major system Manufacturers, Photo Resist
Manufacturers & DI Users
Table of content
- Section 1, Market analysis
- Executive summary......................................................................................................................................................2
- Specification of various DI systems.......................................................................................................................4
- Status of major manufacturer
of systems
........
.
..5
- Installation status of DI
system in PCB industry (Estimated by JMS, incl on order)
- 3.1 Japan
..
...6
- 3.2 Europe
...
................7
- 3.3 USA........................................................................................................................................................9
- 3.4 Asia Pacifie excluding Japan............................................................................................................. 10
- DI manufacturers' share for 2004 (Calendar year)
- 4.1 Over market (Total for FPD, PCB and other applications)
........11
- 4.2 For PCB application..........................................................................................................................12
- DI systems market size actual and fore cast
- 5.1 Total market (FPD, PCB and
others)
.
13
- 5.2 For PCB application by Type(Rigid, FPC)
- Unit base.........................................................................................................................................16
- Amount base..................................................................................................................................17
- Comparison with 405mm laser type,
405nm lamp type, 355nm laser type
...................18
- DI systems market forecast for FPD
Application (For color filter, For PDP and others) 2002-2004
.................20
- Japanese CAM market for 2003...........................................................................................................................21
- Summary of user trend
- 9.1 Major products, Status of DI
system introduction, resist used, expose system, size of work
.....22
- 9.2 Plan for DI, No of system,
expectations for DI, target products and others
..........24
- 9.3 Required throughput, expose
accuracy, L/S, price of the system and expose energy
.....
25
- 9.4 Satisfaction with the DI system,
Needs for improvement, Questions, Opinion and comments
......26
- 9.5 Trend of solder mask specification
(Accuracy, resolution, thickness, L/S)
......
....27
- Section 2, Resist market analysis for DI
- DI resist manufacturers
- For PCB patterning
....
...29
- Solder mask supplier by Wavelength for PCB
...
.....................................30
- Resist supplier for FPO
.
...
...
.................................30
- Alliances in the industry
- Case Eternal and Nichigo-Morton.............................................................................................................31
- Case TOK...................................................................................................................................................32
- 2.
Comparison of resist materials for DI
- 2.1.
Patterning resist
- 2.1.1. For 365nm wavelength
.
...
33
- 2.1.2.
For 405nm wavelength
...
.......
.35
- 2.1.3. For visible light............................................................................................................................
......36
- 2.2.
Solder mask
..37
- 3.
Price trend of resist
- 3.1.
Patterning resist.................................................................................................................................................38
- 3.2.
Solder mask
...
..
38
- 4. Technical trends
- 4.1.
Wavelength of (laser) light source and photosensitive materials
..
39
- 4.2.
Resist manufacturer and system manufacturer by wavelength (PCB and FPD)
..
....
40
- 5.
DI resist users by suppliers (status in Japan).................................................................................................................41
- 6.
Sales status and market share of DI resist -2004
- 6.1.
Patterning resist for PCB (Sales volume, share)
..
.42
- 6.2.
Solder mask.................................................................................................................................................. 42
- 7.
Market size forecast for DI resist -2002-2009
- 7.1.
Overall market size (amount)
...
43
- 7.2.
Patterning resist (amount) -2002-2009-
.
....
44
- 7.3.
Resist market forecast for PCB -2002-2009
- 7.3.1.
Patterning DFR
.
...
.45
- 7.3.2.
Solder mask market forecast for PWB-2002-2009-
.
...
.47
- 7.3.3.
Back grounds for the market activity
...
.49
- Section 3, Trend of Flat Danel
Display and DI technology deployment
- 1.
Trend of FPD
- 1.1.
Overview of various FPD -LCD, PDP, OEL,
Others
.
.....................................51
- 1.2. Trend of the FPD industry................................................................................................................................52
- 1.3.
Overall FPD market -2003-2009-
.
...
.53
- 1.4. The trends of LCD market
- 1.4.1.
Participants in LCD panel
- 1)
Japan
..
..
55
- 2)
Korea
.
56
- 3)
Taiwan
..
.57
- 1.4.2.
Market size for LCD panel, actual and forecast by region and application
(2003-2007)
- 1)
By region (Amount, production base)
.
..58
- 2)
By application (in Volume, Production base)
..
.59
- 1.4.3.
LCD manufacturers' share (2004)
.
..
60
- 1.5.
The trends of PDP market
- 1.5.1. Participants (by size)................................................................................................................................61
- 1.5.2.
PDP market size, actual and forecast (2003-2007)
.......62
- 1.5.3.
PDP manufacturers' share (2004, production base)
...
.
63
- 1.6. The trends of Color filter (CF) market
- 1.6.1. Manufacturers (External sales)
.64
- 1.6.2. Market size of color filter, Actual and forecast (External sales, amount
base)
........
65
- 1.6.3. Color filter manufacturers' share (2004, External sales, Amount
base)
.....
..66
- 2.
Status of DI system in FPD industry and its future potential by
applications (LCD, PDP, Color filter)
- 2.1.
Status of patterning systems various types in FPD
industry
67
- 2.2. Patterning process and DI technology users
..
..68
- 2.3.
PDP manufacturing process..............................................................................................................
69
- 2.4.
Typical manufacturing process of color filter (pigment disperse) (w/Column
spacer)
.....
.70
- 2.5.
Size of master glass and status of equipment introduction as of the end
of 2004...................................... 72
- 2.6.
Comparison of performance of existing exposure system and DI system for
various processes
- and possibility of use of DI system on those
processes
.................................... 73
- 2.7.
Possible substituting from Exposure to 01 system on FPD related area........................................................ 74
- 2.8.
Potential market size as DI system (market of proximity exposure system
for FPD)
...
....
..75
- 2.9.
Market size and forecasting for 01 system in FPD industry
(2002-2009)
..
76
- <Reference> Specification of patterning system for FPD......................................................................................... 77
- Section 4, Case study for System Manufacturers
Orbotech
...
....
.
..80
Hitachi Via
Mechanics
..
....
. 85
Nano System
Solutions
......
. 88
Pentax Industrial Instruments
....
...
..
89
Fuji Photo
Film
...
.
. 96
Dainippon Screen Mfg
.....
.
100
Section 5, Case study
for Resist Manufacturers
List of Major Manufacturers
List of manufacturers for Patterning Photo Resist for PCB.......................................................................104
List of manufacturers of Photo Solder Mask Resist for PCB......................................................................106
List of manufacturers of Resist for Flat Panels..........................................................................................109
List of manufacturer of Resist for Flat Panels
Asahi
Kasei Electronics.......................................................................................................................................... 110
Kolon..................................................................................................................................................................... 115
Taiyo Ink Mfg.......................................................................................................................................................... 118
Tamura Kaken........................................................................................................................................................ 126
Eternal.................................................................................................................................................................... 132
DuPont MRC DryFilm............................................................................................................................................... 137
Nichigo-Morton....................................................................................................................................................... 146
Hitachi Chemical.................................................................................................................................................... 153
Mitsubishi Chemical................................................................................................................................................ 160
Section
6, Case study for DI users
Company A (Japanese PCB manufacturer)..............................................................................,,,,,,,,,,,...................... 165
Company B (Japanese PCB manufacturer)............................................................................,,,,,,,,,,,,........................ 169
Company C (Korean PCB manufacturer)............................................................................,,,,,,,,,,,,........................... 173
Company D (Korean FPC manufacturer)....................................................................................................................177
Company E (Korean FPC manufacturer).................................................................................................................... 178
Company F (Japanese FPC manufacturer)
.
..
....179
Company G (Japanese PCB manufacturer)................................................................................................................180
Company H (Korean PCB manufacturer)....................................................................................................................183
Company I (Japanese PCB
manufacturer)
.
.
...185
Company J (Japanese lead frame manufacturer)..................................................................................................... 187
Company K (Japanese FPC manufacturer)
...
....189
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The Inception of the Adhesiveless FCCL Industry in Korea - June 16th 2005
3-layer FCCL, which has an epoxy adhesive layer (or an acrylic adhesive layer) between the copper and the polyimide, had been necessary for the manufacture of FPC and flexible substrates. Around 1999, 2-layer FCCL, which has neither epoxy nor acrylic between the copper and the polyimide, began to be used. The production value of 2-layer FCCL exceeded that of 3-layer FCCL in Japan in 2004. Outside Japan, 2-Layer FCCL is getting popular, too.
Among all the regional markets for 2-Layer FCCL, the Korean market seems to be the most promising. During the period between the second half of 2004 and the first half of 2005, Korean FCCL manufacturers has been gradually moving from the development/small production stage to the volume production stage.
Hanwha, Doosan, SD Flex, and LG Chemical are producing a small quantity of the cast-type FCCL. LG Cable, Hyun Sung St, and Atec Engineering are almost ready for volume production of the sputtering-type FCCL. Sang-A Flontec is producing a large quantity of the lamination-type FCCL. Hanwha and Doosan are also planning to participate in the lamination-type market. Supported by Japanese corporations, LG Cable's new lines will begin mass production in April 2005. DuPont and Cheil Industries, a Samsung company, have established a joint venture company named SD Flex, and SD Flex's lines will begin production in the third quarter of 2005.
Besides the Korean corporations, Taiwanese corporations such as Crest Technology, DuPont Wirex, Taiflex, ThinfFex are new participants in the 2-layer FCCL industry in Asia. Thus the competition among the Asian FCCL manufacturers must become keen in the near future.
Due to the growing demand for COF and multi-layer FPC used in cellular phones, the 2-layer FCCL market is expected to keep expanding. It is certain that, in the world, the production value of 2-layer FCCL will exceed that of 3-layer FCCL in the near future. Because of the structural change in the FCCL industry, the line-up of the industry leaders has changed. In the past, manufacturers of 3-layer FCCL such as DuPont, Arisawa, Nikkan were the leaders in the industry.
Nowadays, Nippon Steel Chemical, a manufacturer of 2-layer FCCL, is the leader in the industry.
Japan Marketing Survey Co., Ltd. has published a research report on the world FCCL industry by closely examining technological and marketing aspects of the industry.
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